• Laminated Paper Recycling Separator Machine

Laminated Paper Recycling Separator Machine

  • Product Description
  • Technical Parameters
  • Video

Laminated Paper Recycling

Laminated paper (also known as plastic-coated paper) is a paper with a thin film on its surface and is commonly used in the packaging and printing industries. Although coated paper can be recycled in some cases, due to the strong bond between its coating and paper, the coated paper needs to be separated from the paper during the recycling process. The coated paper can be regenerated after separation. This usually involves turning the pulp into new paper or cardboard. The quality of recycled paper depends on the quality of the original paper and how it is handled during the recycling process.

Laminated paper recycling separators can separate the pulp and plastic in the material to form a single material structure. The separated plastic is processed into plastic particles through the plastic washing machine and the two-stage plastic pelletizer/granulator, which facilitates transportation and achieves better utilization value; Paper pulp can be pressed into pulp boards, which greatly improves economic benefits, achieves the rational use of renewable resources, reduces the burden of solid waste disposal, and continuously provides kinetic energy for creating a green ecological environment!

Paper And Plastic Recycling Separator

Laminated Paper Recycling Separator Flow:

Our laminated paper recycling separator is determined according to the material, output and customer’s demand for final discharge. Our company has specialized in the research and production of paper and plastic recycling equipment for 20 years and has enough experience to customize the scheme for you.

Paper And Plastic Recycling Separator process

Paper and plastic separator

The horizontal paper and plastic separator machine is a specialized equipment used to separate plastic and other non-pulp impurities from laminated paper. It is highly effective and mainly used in the separation and recycling of laminated waste paper and the separation of fibers and plastics from pulp screening. The separated fibers can be used for papermaking, while the plastic can be granulated and recycled. With its simple structure and thorough separation of paper and plastic, the machine is an ideal solution for waste recycling.

 

Application:

The paper and plastic separator is suitable for recycling aluminum foil paper, cola paper, Tetra Pak packaging, milk packaging, laminated paper, cup paper, leather paper, kraft paper, paper mill scraps and other materials.

Paper and plastic separator application

 

Feature:

No heating or chemical solution is required, direct separation, water can be recycled, improving utilization value.

The separation effect is good, and the separated pulp and plastic are very clean.

Plastic can be granulated and paper can be turned into pulp, both of which can realize new value.

Suitable for separation and recycling of various types of paper-plastic composites.

Separation and recycling does not require the addition of any chemical raw materials or heating, saving time and effort, safe and efficient, and complete separation.

Water recycling, no waste water or waste is produced, and no pollution is caused to the environment.

The purity of plastic can reach about 99%, the purity of paper velvet can reach about 99.5%, and the raw material recovery rate is over 99.9%.

 

Parameter:

   Model 500 600 700 800
Output(T/H) 1-2 2-3 4-5 5-8
Input pulp concentration(%) Can be used wet or dry
Slag discharge concentration (%) 15-20%
mesh 6-8 6-10 6-10 6-14
Flush water pressure(Mpa) 0.2
Rinse water volume(m3/H) 30-40 40-50 50-60 60-80
Equipped with motor(KW) 45-55 55-90 75-110 110-180

 

 

Pulp Separator

Pulp Separator is mainly used as ideal equipment for tail pulp treatment in waste paper pulping systems and plays a major role in the separation of impurities such as pulp and plastics. This machine has the characteristics of closed operation, no splashing, high fiber retention rate, low processing cost and quick investment recovery.

In waste paper pulping, due to the different paper quality, there is a lot of residue. This machine can remove light and heavy debris and decompose small pieces of paper in the fiber. It will not block the screen plate, and hard debris will not damage it. Screen plate, the factory does not need to stop operation frequently for cleaning, and it can also be used as a second bulk machine. It is mainly used for sorting tail pulp after fiber separator and pressure screen; the processed and sorted pulp is directly returned to the pulp tank in front of fiber separator or pressure screen for reuse. The tailings discharged after sorting do not contain fiber and comply with environmental emission requirements. It has been used with remarkable results in many paper mills.

Parameter:

Model 280 380 450 510 610
Output(T/D) 15-25 25-50 40-80 50-100 100-150
Input pulp concentration(%) 1.2-4 1.5-5 1.5-5 1.5-5 1.5-5
Slag discharge concentration(%) 15-20 15-20 15-20 15-20 15-20
Filter area(㎡) 1.5 2.5 4.5 5.6 6.7
Flush water pressure(Mpa) ≥0.2-0.3 ≥0.2-0.3 ≥0.2-0.3 0.2-0.3 ≥0.2-0.3
Flush water volume(L/min) ∽60 ∽80 ∽100 ∽120 ∽150
Equipped with motor(KW) 4/22 4/37-45 6/37-45 6/55-75 6/75-90

 

Pulp Dewatering Machine

Pulp dewatering machine is an improved design imported from foreign prototypes. It uses the principle of rotating micropore filtration to carry out closed and complete filtration treatment of wastewater (ink or white water) generated in the pulping and paper making process. It not only regenerates the lost fibers in the paper making wastewater. Recycling and filtered wastewater can be used twice, making full use of and saving water resources.

Pulp dewatering machine is used for pre-dehydration in paper making and pulping or paper-plastic separation and pulp recycling. After pre-dehydration, the pulp enters the pulping dewatering machine and then is pressed and dehydrated.

 

Purpose:

Used for fiber recovery in papermaking wastewater
This machine is widely used for the treatment of black and white wastewater generated during concentration, washing, screening, bleaching, copying and other processes in the pulping process.

In the pulping and paper-making process, the loss of fiber is inevitable. Theoretically, the total loss accounts for about 1.5-3% of the total fiber. In fact, the fiber is much higher than this proportion; its recycling value is very considerable; according to the recovery rate of 90 %, calculated based on the daily production capacity of 30 tons of paper, 810Kg of absolutely dry pulp can be recycled every day, and the price is more than 1,000 yuan. The economic benefits are quite obvious.

Used for water purification in textile printing and dyeing, food, tap water, power plants and other industries.

This machine is suitable for the purification treatment of clean water in the above-mentioned industries so that various indicators can meet the requirements stipulated by the state.

 

Features:

Compact structure, lightweight, easy and rapid installation.

The filter is easy to replace and can be equipped with filters of different specifications to adapt to different water quality treatment requirements.

Low power consumption, smooth operation and low noise.

The total investment cost of equipment and supporting projects is low, and the investment recovery period is short (the entire investment can be recovered within 3-6 months).

The efficiency is 8-10 times that of the inclined screen.

The recovery rate of fiber, various sugar raw materials, chemical raw materials, soy sauce raw materials, brewing raw materials, etc. is high, generally reaching more than 90%.

 

Note: 1. This filtration capacity is for 50-60 mesh wire mesh filtration for pulping and paper making. The capacity for various filter residues, such as raw water filtration, can be 3-7 times the parameter.

Parameter:

         Model 1 2 3 4 5 6 7 8
filter area(m2) 5 7 9 11 14 20 30 40
Filter mesh(mesh) 60-250
White water filtering ability(t/h) 50-100 80-150 100-200 120-240 150-300 200-400 350-650 480-800
Filter cartridge speed(r/min) 4-6
Flush water pressure(MPa) 0.3
Motor Power(kw) 1.1 1.5 1.5 2.2 3 4 5.5 7.5
Filter cartridge diameter(mm) 1000 1250 1250 1500 1500 1600 1800 2000
Effective length of filter cartridge(mm) 1500 2000 2500 3000 3500 4200 5500 6500
SS removal rate(%) 70-85
COD removal rate(%) 35-50

Belt Pulp  Sludge Filter Press

The pulp filter press is a mechanical equipment developed and designed for the recycling of pulp separated by the paper-plastic separator. It is suitable for separation and recycling of coated paper, kraft belts, milk cartons, sanitary napkins, diapers, packaging paper labels, secondary materials from paper mills, etc. It can reduce pollution emissions and increase economic utility. After continuous updating and improvement, the whole machine has the characteristics of compact and reasonable design, saving space, stable operation, low failure rate, automatic deviation correction, simple use and operation, efficient production and convenient maintenance.

 

The belt filter press is a water treatment equipment successfully developed after introducing advanced technology from abroad. It can continuously press and filter a large amount of sludge. The product is made of high-strength materials and has large processing capacity and high dehydration efficiency. It has distinctive features such as long service life and is widely used in environmental management in various industries. The supporting equipment it is equipped with has long service life and uses high-quality filter belts to ensure the performance and quality of the filter press.

 

The tension of the filter belt is realized by the inflated cylinder, so that the entire filter belt maintains constant tension; at the same time, the tension will not change due to changes in the feed amount, making operation and management convenient. The filter press has an air pressure control system that automatically detects the position of the filter belt on the pressure roller and automatically corrects the deviation. The wide filter belt filter press is also equipped with an automatic sludge feeding device to ensure that sludge enters the filter belt evenly, thereby improving filtration efficiency and extending the life of the filter belt.

Advantage:

Automatic control, continuous;

Low energy consumption and long service life;

High dehydration efficiency and high solid content of mud cake;

Easy to manage and maintain;

Low noise and less chemicals;

Economical, reliable and wide in application range.

 

Working Principle:

Gravity dehydration area
The sludge from the wastewater treatment plant is pumped into the sludge mixing tank and mixed with the polymer flocculant (Polymer), so that the fine suspended particles in the sludge are formed into latex (Elo) by the bridging effect of the polymer flocculant. The larger particles in the shape are then overflowed from the upper end of the mixing tank into the automatic distribution device of the dewatering machine in a gravity flow manner, so that the latex sludge is evenly distributed on the filter cloth in the gravity dewatering area. The function of the gravity concentration and dehydration zone is to discharge most of the free water outside the latex sludge through the mesh of the filter cloth by gravity to increase the sludge concentration and stabilize the properties of the latex sludge, which is beneficial to subsequent pressing and dewatering operations.

Pressure dehydration area
After the sludge enters the pressure dehydration zone from the gravity dewatering zone, the upper and lower filter cloths begin to gradually pressurize and squeeze the sludge to dehydrate.

Pressurized dehydration area
The sludge moves with the filter cloth into the pressurized dehydration zone. Between the six vertical rollers, the diameter of the rollers is gradually reduced from large to small, and the pressure is gradually increased from small to small. The shearing force on the sludge caused by changing the upper and lower positions of the filter cloth squeezes out the capillary combined water in the latex sludge to produce a drier sludge cake.

Parameter:

Model 1000 1500 2000 2500 3000
Motor Power(KW) 1.5 1.5 2.2 4 5.5
Air compressor Power(KW) 2.2 3 4 5.5 5.5
Bandwidth(mm) 1000 1500 2000 2500 3000
Output(m3/h) 3~6.5 4~9.5 5~13 7~15 8~20
Dimensions(L*W*H(mm)) 5260*1400*2360 5260*1900*2360 5260*2400*2360 6200*2900*2500 7200*3623*2930
Installation weight(kg) 3 3.5 4 4.5 5
Input pulp concentration(%) 3~8%
pulp concentration(%) 15~25%

 

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