Electrostatic separator for separating plastic copper particles and metal particles
The electrostatic separator carries charges on the material through high-voltage corona discharge, and achieves separation by utilizing the difference in charge relaxation characteristics between conductors and non conductors in the electrostatic field. In the non-uniform electric field formed by the grounding roller electrode, metal particles quickly release their charges and detach due to centrifugal force, while plastic particles retain their charges and are adsorbed by mirror force, achieving precise sorting through trajectory difference. This technology is suitable for the separation of various dielectric materials and conductors, with a sorting accuracy of up to 99%, and has important application value in the field of solid waste resource utilization.
What is an electrostatic separator?
An electrostatic separator is an advanced equipment that utilizes the difference in material conductivity to achieve separation under the action of a high-voltage electrostatic field. It is not like a magnetic separator that only targets ferromagnetic metals, but can effectively separate various non-ferrous metals (such as copper, aluminum) and different types of plastics, making it a key equipment for achieving fine sorting of “urban minerals”.
Main application areas
Electrostatic separators play an irreplaceable role in the following fields:
Electronic waste recycling: Efficiently recover precious metals (gold, silver, copper, etc.) and resin powders from waste circuit boards (PCBs).
Scrap car recycling: Separate non-ferrous metals and plastics from crushed materials to improve resource reuse efficiency.
Cable and wire recycling: replacing traditional incineration methods, cleanly separating copper/aluminum cores and plastic sheaths.
Mixed plastic sorting: In the plastic recycling industry, it is used to separate plastics of different materials such as PVC, PE, PP, ABS, etc.
How does an electrostatic separator work?
The working principle of an electrostatic separator: The crushed and dried material is uniformly sent to a high-speed rotating grounding drum; At this point, the electrostatic field generated by the high-voltage electrode instantly charges all materials. Conductive metals quickly carry away charges and are adsorbed by the drum due to electrostatic induction; However, non-conductive plastics are strongly repelled due to the accumulation of same-sex charges. It is precisely this difference in charged characteristics that causes the separation of the motion trajectories of metal and plastic on the drum – plastic is quickly “bounced” into the front collection bin, while metal is carried by the drum to the rear and falls, thus achieving one-step, pure and efficient dry separation.
Control electrical box
Feeding funnel
Core advantage: Why choose our equipment?
High sorting accuracy, purity up to 99%+
By utilizing the difference in material conductivity, precise separation is achieved through a high-voltage electrostatic field, ensuring that the purity of the discharged plastic and metal is over 99%, doubling the value of your recycled materials.
Dry physical sorting, zero pollution throughout the process
No water is needed, no chemical agents are added, and the generation of wastewater and sludge is eliminated from the root. This is a truly environmentally friendly and sustainable production method.
Extremely low operating costs and fast return on investment
The core energy consumption of the equipment is only electrical energy, with a high degree of automation, significantly reducing manual input. Stable performance and low maintenance costs ensure that you achieve maximum output with minimal investment.
Intelligent regulation, strong adaptability
According to the characteristics of different materials (such as type and particle size), the voltage and electrode parameters can be flexibly adjusted, making it versatile and easy to handle various complex materials such as circuit boards, cables, and crushed materials.
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