TDF Shredder Machine Application Areas:

TDF shredder machine has been designed for tire, car tire, bicycle tires, motorcycle tires, truck tires, engineering tires, Car Tires, Truck Tires, Passenger Tires, Agricultural Tires, Tractor Tires, Off-Road Tires (OTR), Forklift Tires, Mining Equipment Tires, Aircraft Tires and etc.

TDF Shredder Machine Description:

Since the waste tires still have a high thermal value, 25% higher than the coal, even in the case of sulfur, nitrogen oxides, metals and volatiles, their thermal values are not different. It is also much lower than fuel such as coal, petroleum coke.
During the treatment of the tire, we need to take the tire to 50-150 mm through the tire shredder machine and separate it as a derivative fuel. In power plants, the cement plant is relatively wide.

The TDF  shredder machine system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1”-6”) rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts:  double shaft shredder and screen.

Why shred to produce TDF?

Alternative fuel production was once reserved for industry leaders with substantial capital investment or strong environmental mandates. Today, rising energy costs and stricter waste regulations have made TDF production accessible and highly profitable for operations of all sizes. Advanced shredding technology has streamlined the process — making it simpler, faster, and more cost-effective than ever before.

Waste Truck Tire Tyre Recycling TDF Shredder Machine Components:

Shredder Chassis The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.	Shredder Spindle The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
Shredder Blade The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.	Segmented Blades The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
Motor The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.	Planetary Reducer The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, and higher transmission efficiency.
Roller Screen When the output is larger, the form of shredder plus roller screen can be chosen. Qualified materials will flow out from the gap between the rollers during operation. Unqualified materials move with the rollers to the conveyor belt for return material and repeated shredding.	Belt Conveyor The tire waste is conveyed into the shredder through the belt feeding device, and the speed of the conveyor belt is automatically adjusted according to the current of the shredder.

TDF Shredder Machine Technical Features:

Eco-Friendly Operation: Pollution-free production process with full environmental and safety compliance.

Compact Design: Small footprint with easy access for routine maintenance.

Energy Efficient: Low power consumption with high throughput, delivering excellent ROI.

Superior Feed Capacity: High-torque dual-shaft design outperforms traditional single-shaft shredders, accepting whole tires without pre-processing.

Aggressive Material Grasp: Dual cutting rotors with hook-profile blades effectively grip and pull tires into the cutting zone.

Intelligent Control: PLC-based control system with automatic overload protection and automatic reverse/restart for jam clearance.

Precision Sizing: Interchangeable screens ensure output sizes from 25 mm to 152 mm (customizable to 40–75 mm per customer requirements).

Tool Maintenance: Quick-release blade design enables fast, safe cutter replacement with minimal downtime.

Planetary Gearbox: High-torque-density planetary reducer ensures smooth, efficient power transmission in a compact package.

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