TDF Shredder Machine Application Areas:
TDF shredder machine has been designed for tire, car tire, bicycle tires, motorcycle tires, truck tires, engineering tires, Car Tires, Truck Tires, Passenger Tires, Agricultural Tires, Tractor Tires, Off-Road Tires (OTR), Forklift Tires, Mining Equipment Tires, Aircraft Tires and etc.

TDF Shredder Machine Description:
Since the waste tires still have a high thermal value, 25% higher than the coal, even in the case of sulfur, nitrogen oxides, metals and volatiles, their thermal values are not different. It is also much lower than fuel such as coal, petroleum coke.
During the treatment of the tire, we need to take the tire to 50-150 mm through the tire shredder machine and separate it as a derivative fuel. In power plants, the cement plant is relatively wide.

The TDF  shredder machine system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1”-6”) rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts:  double shaft shredder and screen.

 

Why shred to produce TDF?
There was a time when alternative fuel production was only considered by market leaders with vast budgets to invest, or a particularly transparent environmental agenda to drive. But as demand has increased, more firms are entering the lucrative Waste to the energy market. Thankfully, technological innovation means the process is far simpler – and more profitable – than it has ever been.

 

Waste Truck Tire Tyre Recycling TDF Shredder Machine Components:

Shredder Chassis The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.	Shredder Spindle The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
Shredder Blade The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.	Segmented Blades The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
Motor The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.	Planetary Reducer The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, and higher transmission efficiency.
Roller Screen When the output is larger, the form of shredder plus roller screen can be chosen. Qualified materials will flow out from the gap between the rollers during operation. Unqualified materials move with the rollers to the conveyor belt for return material and repeated shredding.	Belt Conveyor The tire waste is conveyed into the shredder through the belt feeding device, and the speed of the conveyor belt is automatically adjusted according to the current of the shredder.

 

TDF Shredder Machine Technical Features:
1. No polluted water, no waste gas and no waste residue during the production process;
2. Compact structure, small space and easy maintenance;
3. Lower energy consumption and good cost performance of investment;
4. TDF shredder is designed with a powerful engine, long working length and aggressive input, Internal feeding volume bigger than traditional and common single shaft shredder machines;
5. The two cutting rotors powerfully grab the feed material；
6. Any overloads caused by foreign material are sensed by the PLC controller and cause the shaft rotation to stop and reverse direction to clear the foreign matter, and then resume；
7. Screen is used to make sure the size of the output can meet each customer’s requirement( From 40mm–75mm);
8. Cutters removal and replacement can be carried out safely and simply.
9. Our TDF shredders Use a planetary reducer, not a traditional gearbox, and the planetary gearbox has the following advantages: High Efficiency, Greater Stability, Compact Size, Higher Torque Density, Cost-Effective Precision, and High Radial Loads.

 

Related equipment:

Model	Shredder Motor Power(kw)	Shredding Chamber Size(mm)
PNSS-300	5.5	510×300
PNSS-400	7.5	510×400
PNSS-600	7.5+7.5	510×600
PNSS-800	11+11	600×800
PNSS-1000	18.5+18.5	800×1000
PNSS-1200	30+30/22+22	1000×1200
PNSS-1400	45+45	1400×1200
PNSS-1600	55+55	1600×1200
PNSS-1800	75+75	1800×1400
PNSS-2000	90+90	2000×1400

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