Tire Tyre Shredding Machine Application Areas:
Tire tyre shredding machine has been designed for tire, car tire, bicycle tires, motorcycle tires, truck tires, engineering tires, Car Tires, Truck Tires, Passenger Tires, Agricultural Tires, Tractor Tires, Off-Road Tires (OTR), Forklift Tires, Mining Equipment Tires, Aircraft Tires and etc.

Tire Tyre Shredding Machine Description:
Tire tyre shredding machine system is designed to produce up to 1.2-10 tons per hour of TDF. TDF systems produce a 25mm to 152mm(1”-6”) rubber chip, which is used as a coal additive for industrial boilers. Many of these facilities are turning to TDF because it burns hotter and cleaner than coal and is more cost-effective. Rough shreds can be outputted for use or processed further to remove steel from the rubber resulting in Wire-free TDF. This plant is made of two main parts: double-shaft shredder and screen.

 

Why do we need tire tyre shredding machine?
Waste tires (tyres) present environmental, health and safety hazards. So the proper management of waste tires has been a major environmental concern for decades. Due to their large volume and high void space, if we dump waste tires directly into landfills, they will quickly consume precious landfill space. Over the past years, shredding waste tires have been developed into an effective way of recycling this problematic waste stream. Thus a waste tyre shredding machine is a must-have equipment for shredding and recycling.

 

Tire Tyre Shredding Machine Components:

Shredder Chassis The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.	Shredder Spindle The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
Shredder Blade The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.	Segmented Blades The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
Hydraulic Force Feeder(optional) A hydraulic force feeder is available to actively press the input material down into the cutting zone between the two shearing shafts. This holding action prevents material from riding over the blade hooks, thus greatly improving the cutting efficiency and throughput of the machine.	Planetary Reducer The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
Motor The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.	Rotary Screen(optional) To effectively control the output product size, a circular screen mounted around the cutting chamber is the ideal solution.The rotary screen runs at low speed, the oversized fractions are recirculated back to the cutting chamber for further shredding, whilst the sized fraction falls through the screen to the next process.

 

Tire Tyre Shredding Machine Technical Features:
1. No polluted water, no waste gas and no waste residuce during the production process;
2. Compact structure, small space and easy maintenance;
3. Lower energy consumption and good cost performance of investment；
4. shredder is designed with a powerful engine, long working length and aggressive input, Internal feeding volume bigger than traditional and common single shaft shredder machines;
5. The two cutting rotors powerfully grab the feed material;
6. Any overloads caused by foreign material are sensed by the PLC controller and cause the shaft rotation to stop and reverse direction to clear the foreign matter, and then resume;
7. Screen is used to make sure the size of the output can meet each customer’s requirement( From 40mm–75mm);
8. Cutters removal and replacement can be carried out safely and simply.
9. Our tire tyre shredding machine uses a planetary reducer, not a traditional gearbox, and the planetary gearbox has the following advantages: High Efficiency, Greater Stability, Compact Size, Higher Torque Density, Cost-Effective Precision, High Radial Loads.

 

What are the uses of waste tires after shredding?
Shredded tires are applicable in many different sectors. They can become road beds for minimizing vibrations and for highway sound barriers. They work well in playgrounds as the rubber surface can provide sufficient traction and help reduce injuries. Shredded tires after further processing can turn into rubber powder. Rubber powder not only can be used for making various rubber products in the rubber industry but is also applicable in other industrial fields, for example, mixing rubber powder into the asphalt as paving material can significantly promote the quality of paving – such paving seldom gets cracked in summer and seldom gets frozen in winter that greatly increase the safety of driving. Whether it’s lightweight backfill, operational liners or material for the everyday cover, shredded tires provide a viable solution in many cases.

 

Related equipment:

Model	Shredder Motor Power(kw)	Shredding Chamber Size(mm)
PNSS-300	5.5	510×300
PNSS-400	7.5	510×400
PNSS-600	7.5+7.5	510×600
PNSS-800	11+11	600×800
PNSS-1000	18.5+18.5	800×1000
PNSS-1200	30+30/22+22	1000×1200
PNSS-1400	45+45	1400×1200
PNSS-1600	55+55	1600×1200
PNSS-1800	75+75	1800×1400
PNSS-2000	90+90	2000×1400

Video