Tire Rubber Powder Production Line Tire Recycling Equipment

Tire Rubber Powder Production Line

Technical Features:
1. To granulate waste tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
2. The high purity of rubber powder is 99%.
3.Low energy consumption and good performance-cost ratio.
4.High auto immunization, fewer labors requirement.
5.Unique design, high output and long service time.
6. Inline have dust remover, equipment running pollution-free, meeting the environmental requirement of the government.
7. It is controlled by automatic PLC, with easy operation and high efficiency

Category: Tire Recycling Line

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Product Description
Technical Parameters
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Tire Rubber Powder Production Line Description:
With the rapid development of the world automobile industry and the transportation industry, the demand for all kinds of tires is increasing day by day. So the waste tire problem has become serious to the environment. How to dispose of waste tires also become more and more important in every country. The rubber powder production line is new innovative equipment. The rubber powder production line is used for processing used tires and rubbers to fine rubber powders. End products size can reach 30-120 mesh free of steel wire and fiber.

Waste rubber powder production line consists of tire broken machine host and auxiliary machine two parts. Auxiliary equipment: Tire Wire Drawing Machine, Tire Cutter Machine(Optional according to tire size), Conveyor, Magnetic Separator Machine, and other components.

Tire Rubber Powder Production Line Process Flow:

NO	Process	Machine	Description
1	Pull the steel wire out of the tire	Tire Wire Drawing Machine	Tire Wire Drawing Machine can pull the steel from bear inside the tire completely, then, the tyre will be easily crushed and cut.
2	Cut the tire(Optional)	Tire Cutter Machine	If the tire size is too large, you can use the Tire Cutter Machine to Pre-cut it.
3	Shred tire into the block	Tire Shredder	Tire shredder can be used to shred used tyre into 25mm to 152mm(1”-6”) rubber chip.
4	Break the rubber block smaller and separate the steel wire	Tire Crusher	Special tire scraps crushing blades can separate the truck scraps steel wire easily.
5	Strong Magnetic Separator to remove the steel wire( first time)	Magnetic Separator	Separate steel wire from rubber.
6	Grind the rubber block into powder	Rubber Miller	Grind rubber powders to 30-120 Mesh free of steel wire and Fiber.
7	Strong Magnetic Separator to remove the steel wire( second time)	Magnetic Separator	Remove any remaining fine wire.
8	Separate rubber powder and fiber	Fiber separating System	The main application of classifier is to divide input powder into light and heavy parts under the conditions of negative pressure and sealing.

Tire Rubber Powder Production Line Components:

Tire Rubber Powder Production Line Technical Features:
The tire rubber powder production line uses room temperature mechanical crushing and airflow sorting technology to achieve efficient separation and recovery of rubber powder with a purity of 99%, steel wire recovery rate of 99.5%, and fiber recovery rate of 98% in waste tires. Rubber powder can directly replace 30% of the original rubber for use; Its core is driven by a planetary reducer, with a transmission efficiency of 97%, which is 5% higher than traditional gearboxes. The radial bearing capacity is increased by three times, and the maintenance cycle is extended to 20000 hours. Combined with adaptive PLC control and waste heat recovery system, the comprehensive energy consumption is reduced by 42% and labor costs are reduced by 60%; The production line integrates a three-level dust removal device with an emission concentration of less than 5mg/m ³. The dust can be recycled into asphalt modifiers. The modular design supports flexible expansion of production capacity to 5 tons/hour, and the service life of key components reaches 8000 hours, which shortens the investment payback period by 39% compared to traditional processes, forming a circular economy solution that optimizes environmental protection, efficiency, and cost.

Tire Rubber Powder Production Line Application Areas:
Tire rubber powder production line is widely used in many fields, mainly including rubber products industry, road construction, building industry and new energy field. It can process waste tires into high-quality rubber powder, which can be used to manufacture new rubber products, improve the performance of road asphalt, manufacture building insulation and waterproof materials, and the production of new energy materials. This production line not only realizes the resourceful utilization of waste tires, but also promotes the sustainable development of related industries.