• Foam Shredder, Sponge Shredder, Memory Foam Shredder, Textile Shredder, Sponge Recycling Machine

Waste Quilts Textile Latex Memory Foam Sponge Shredder

Sponge shredder can process two kinds of sponges we use: polyurethane sponges and cellulose sponges. Polyurethane(PU) sponges are not biodegradable and are made of plastics. Cellulose sponges, on the other hand, are organic substances in the ocean. PU sponges will provide more support comparing to cellulose sponges.

Due to the unique properties of foam and sponges, they are both are ideal using as fillings and support. For example, they are used for the production of recycled foam for furniture, mattress, animal bedding, pillow, insoles, sports padding, carpet padding and carpet underlay. For another example, sponges and foam for pillow fillings, cushion fillings, and toy fillings. Also, sponges are a good thermal insulation material, therefore, they are widely applicable to the auto industry.

Mostly, sponges and foam can be used in the above applications shredding. A reliable sponge shredder is important to turn sponges into smaller sizes.

  • Product Description
  • Technical Parameters
  • Video

Waste Quilts Textile Latex Memory Foam Sponge Shredder Application areas:
Sponge shredder is environmentally friendly equipment that can continuously crush sponge products. It has low speed and high torque, safety and environmental protection, and fundamentally solve the problems of high maintenance costs and large losses and easy holding of traditional crushers. It is suitable for all kinds of sponges and heat preservation. The crushing of cotton, rock wool, sponge sliver, sponge board, foam, polyurethane plastic and other products plays a huge advantage in production, environmental protection, and reuse. Application areas: waste sponge treatment plant, garbage treatment plant, biomass power plant combustion, landfill, resource reuse. Applicable materials: waste mattresses, sponges, sofas, pillows, bedding and other waste sponge materials.

 

Waste Quilts Textile Latex Memory Foam Sponge Shredder Description:
Sponge shredder is mainly used for shredding sponge remaining material, into reusable objects to prevent waste of potentially useful material. The sponge is a type of voluminous material, which is particularly used for furniture padding, in constructing building insulation material, and disposable cups, plate or spoon. Because of the huge demand of sponges in the industrial fields, a large amount of sponge is manufactured and the simultaneously huge amount of waste sponge is generated.

For such waste, proper recycling becomes significantly important not only to our economy but also to the environment. Recycling of sponge is likely to be highly dependent on what kind of material it is made from; such as polyurethane foam; a rubberized compound; or a composite product made from a combination of materials. Thus, sponge can be reused and can be converted into a useful product with the help of Sponge Crushers. With the re-use of sponges, one is not able to save environment from the waste, but money and time also.

Waste Quilts Textile Latex Memory Foam Sponge Shredder Shredder Blade:
Single Shaft Shredder shaped bladeWaste Quilts Textile Latex Memory Foam Sponge Shredder Components:

single shaft shredder pusher systemHeat treated rotor knives
Pusher System
Reinforced baseplate can reduce the impact caused by material entering the cutting chamber. A dust collection device is equipped at the bottom of the pusher system to guarantee the long-term stable performance of internal components.
Heat treated rotor knives
Special DC53 steel (hardened) four edges use before the replacement
V-cutting rotor designWear Resistant Tungsten surface coating
V-cutting rotor design
with staggered cutter positioning
Wear Resistant
Tungsten surface coating for abrasive applications
Easy operation Simply press the buttons on the control panel to control every movement, and “auto mode” can be selected on the control panel for fully automatic operationReplaceable screen at the outlet
Easy operation
Simply press the buttons on the control panel to control every movement, and “auto mode” can be selected on the control panel for fully automatic operation
Screen Unit
Wide range of screens with a variety of configurations and mesh sizes are replaceable based on customers’ production requirements. The paper shredder will automatically stop while opening the screen unit to ensure operator safety. The screen is produced and mounted in sections, allow for easy maintenance.
 PLC controlHydraulic Station
PLC control
Making it easier for fault diagnosis and maintenance
Hydraulic Station
The pressure and rate of flow can be adjusted according to different materials.

Waste Quilts Textile Latex Memory Foam Sponge Shredder Features:
1) Precisely processed combined frame made of extra-thick plates; Lange-angle, hexagon prism of power slewing axis; Big hopper with big caliber for feeding big material;
2) PLC control system with automatic overload protection and auto-reverse switch;
3) Unique hydraulic pushing system accelerates the shredding speed, for light material particularly;
4) Each dynamic blades has four cutting edges which enable reutilization after being abraded, by rotating 90 degrees;
5) Each fixed blade has two cutting edges which enable reutilization after being abraded, by rotating 180 degrees;
6) Quiet operation at low speed;
7) Screen perforation is adjustable according to customers’ requirements;
8) Sponge Shredders can be adjusted according to customer-specific requirements for throughput volume, material to be processed, etc.

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single shaft shredder, plastic shredder, plastic pipe shredder, wood shredder, cable shredder

ModelPNDS-600APNDS-800APNDS-1000APNDS-1200APNDS-1500A
Dimension L*W*H(mm)2455×1478×17002825×1747×18752825×2004×18752825×2564×18752825×2964×1935
Cutting Chamber C/D(mm)1200×6001410×8001410×10001410×12001410×1500
Main Powerkw)15-2230-4537-5555-9075-132
Hydraulic Power(kw)2,2345.55.5
Shredding Diameter(mm)320400400400480
Shredding Rotor Length(mm)600800100012001500
Rotating&Fixing Blades QTY(psc)32+2×238+2×258+2×295+2×3110+2×3
End Plastic Scraps Size(mm)30-5030-5030-5030-5030-50

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