Feature:
1. The specified screw design of the profile gets better plasticizing and more stable extrusion. For high filling formula, screw of SKD61(Germany) imported material with alloy sleeve treatment barrel can guarantee perfect solution
2. Swallowtail split flow support type extrusion mould can reduce joint line of the melt material, with large compression ratio design, pipe density will be higher and mechanical properties will be stronger
3. Vacuum calibration tank adopts high-efficiency two-chamber which brings fast cooling
4. The haul off adopts multi belt structure, the pipe suffers uniform stress and less deformation reaction is more stable and reliable, It can realize the stable traction for 20-1000mm pipe,Each traction belt can be independently controlled and mutual switch to meet the needs of different diameters
Conical Twin Screw Extruder
The equipment adopts reverse rotating conical twin-screw, optimized thread design through CNC precision machining and simulation software, combined with synchronous drive system of extruder, feeder and tractor, to achieve efficient operation with low energy consumption and high output at low speed. The wear resistance of the bimetallic screw and barrel is 2-3 times higher than that of nitride parts, and it is matched with a compact gearbox to ensure long-term stability. The conical structure optimized for high calcium materials is suitable for processing high filling composite materials, forming a high-precision, long-life, and low-cost solution, especially suitable for wear-resistant working conditions.
Die Head
A: Die head is made of high carbon content forged alloy steel for better life and performance.
B: It has reasonable flow channel design and special treatment on the surface;
C: Special flow channel design ensures the equal distribution of PVC in the mould;
D: Melt temperature and pressure remain even.
Spraying Bath
A: Intensive cooling of the pipe with the help of number of spraying nozzles;
B: Axial adjustment of thank on slide rails with locking arrangement;
C: Self cleaning type spray nozzle with wide opening for intensive cooling of the pipe;
D: Acrylic transparent cover for easy inspection.
Pneumatic Haul Off
A; Twin and multi-track system;
B: Track can be adjusted for different sizes of pipe ranging between 20mm and 800mm;
C: Hall-off is synchronized with extruder with the help of AC frequency variable drive;
D: Gap between two tracks and pressure is adjusted pneumatically;
E: V-Groove rubber pads mounted on chain with proper tensioning to prevent ovality for large even for large diameter and think wall pipes.
Automatic Cutting Unit up to 200mm
A: Carborundum for smaller diameter and high speed steel for bigger diameter to ensure less wastage cutting;
B: Smooth and clean cut
C: Al movement is equipped with pneumatic cylinders;
D: Clamping force can be adjusted to accommodate different pipe wall thickness;
E: Limit switch has been provided to sense particular length
Planetary Cutting saw
A: Planetary saw blades cutting for pipe diameter up to 800mm;
B: Rotary cutting make sure smooth and clean;
C: Cutting is PLC controlled;
D: Saw dust powerful sucking device
E: Special hard alloy saw blade is employed to cut heavy caliber thick wall pipes.
Pipe Stacker
Operated with pneumatic cylinder and limit switch for pipe stacking.
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