PP PE Plastic Film Washing Line is specially designed for PP,PE film, bottle, barrel etc using paddle type blades, which have following characteristics: in-put smoothly and out-put stably, low power consumption, low noise and vibration, strong structure, low maintenance cost. It’s designed by a wet grinding method, which not only using the water impact to enforce the cleanness of PP, PE scraps, also less the blades’ suffer. Due to cold water decreased the high temperature which caused by the friction effect, and it’s long lasting the blades’ life too.
PP PE Plastic Film Washing Line Application Areas:
PP PE plastic film washing line of Wanrooetech is capable of processing a wide range of hard and soft plastic waste, for example, agricultural films, greenhouse films, package films, PE waste film, PP waste film, PVC waste film, industrial film, printed film and etc.
PP PE Plastic Film Washing Line Description :
PP, PE Recycling System
Functional Module Unit Introduction
Wet Grinding Unit
This unit is specially designed for PP, PE film, bottle, barrel, etc using paddle-type blades, which have the following characteristics: input smoothly and out-put stably, low power consumption, low noise and vibration, strong structure, low maintenance cost. It’s designed by a wet grinding method, which not only uses the water impact to enforce the cleanness of PP, PE scraps, also less the blades’ suffer. Coldwater decreased the high temperature is caused by the friction effect, and it’s long-lasting the blades’ life too.
Gravity Separation by Water Unit
The smashed flakes are mixed with sands, earth; this unit is using the gravity difference of PP, PE and the contamination, and using water (gravity 1) as a media to let contaminations down and PE, PP floating above the water. This effect will make PP, PE more purified, and after collecting PE, PP scraps and drying it, and this is a standardized production.
Friction Washing with Hot Solution Unit
After finishing the above functional Group unit, the quality range of total impurities contents is less than 200ppm (2/10000) already. Also, focusing on downstream markets’ quality demanding stricter, this unit’s aim to the ultimate purity of the PE, PP scraps. Using 3 major rinsings effective, which are mechanical, chemical, thermal, achieved total impurities under the range of 100ppm (1/10000)
Drying & Packing Unit
Go through the centrifuge and thermal dryer equipment, the dry degree shall less than 1% before the packing, And packaging equipment included a collector tank, which also can be equipped with a transfer conveyor, and pelletizing line, finally, we can assembly a full auto recycling line to recycle the PP, PE material and make them into clean PP,PE granules.
Solution Circulation & Treatment System
Our formula detergent with following characteristics; power rinse effectiveness, low bubbles, low residue, easy management of wasted water, etc. Detergent functioned in a closed circulation system, which equipped a self-clean system that maintained the detergent density at the right time and right quantity for keeping the rinse clean.
To ensure the effectiveness of rinsing, the clean water used in the washing unit can be re-used, and this function will achieve the water consumption to a most economic condition.
PP PE Plastic Film Washing Line Process Flow:
NO
Process
Machine
Description
1
Send the film and bags to the wet crusher machine
Conveyor with Metal Detector(Optional)
It separates impurities such as metals in the films and bags, Sends the materials to the wet crusher machine
2
Cuts the films and bags into small pieces size
Wet Crusher Machine
A wet crusher cuts the PP / PE film into small pieces approximately 10-20mm in size and moves onto the next piece of equipment.
3
Send the films and bags to the Floating Washing machine
Screw Feeder
Put the films and bags into the Hot washer to clean
4
The first time Floating wash the bags and films
Floating Washing Tank
As the PP / PE films enter the friction washer, the plastic film rubs against each other at high speeds getting rid of hard-to-remove contamination.
5
Feeding bags and film scraps to friction washer
Screw Feeder
Put the films and bags into the High-speed Friction Washer to clean
6
Separate the contamination from film and bags
High Speed Friction Washing Machine
After crushing material from enters the mouth, through the high speed on the axis of the blade flap and spray water to the common function of good cleaning effect.
7
The second time Floating wash the bags and films
Floating Washing Tank
It is used in cleaning film and bags, making the film cleaner.
8
Dry the film and bags
Horizontal Dewatering Machine
The dewatering machine uses centrifugal force to spin water moisture off the films and bags.
9
Hot air to dry the films and bags
Pipeline Dryer
Using the hot air to take the humidity away from the clean material.
10
Storage dry pieces of films and bags
Storage silo
A storage tank for the clean, dry pieces of PP PE films and bags.
11
make film and bags into granules(Optional)
Pelletizer / Extruder
We offer both single-screw extruders and twin-screw extruders. Based on your requirements, we offer both one-stage and double-stage pelletizing setups where granules can be formed using a granulator or water-ring cutting.
PP PE Plastic Film Washing Line Components: PP PE Plastic Film Washing Line Features :
To crushing washing recycling the used, dirty waste PP PE films/bags, protect the environment, Avoid white pollution.
This plastic film washing line is composed of a crusher, cold & hot washing system, dewatering, drying, packing system, etc.
This PP PE waste plastic crushing, recycling and washing recycling machine line can easily wash and recycle waste PP PE films/bags. Waste and dirty PP PE films/bags can be processed step by step, by this recycling machine. It is special for washing PP PE films/bags. We can help to attach equipment at the end of the plastic film washing line so that the completely dry flakes can be collected and packed directly after being washed.
The whole plastic film washing line can design based on how dirty the PP PE films/bags are, and make sure of the quality of the final products.
Coordinating the plastic film washing line with follow programmed work (granulating system), and will make waste and dirty PP PE films/bags to be the PP PE granules material and in order to produce new PP PE products.
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