• Mattress Shredder, Sponge Shredder, Bedding Shredder, Pillow Shredder

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Machine

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Machine is environmentally friendly equipment that can continuously crush sponge products. It has low speed and high torque, safety and environmental protection, and fundamentally solve the problems of high maintenance costs and large losses and easy holding of traditional crushers. It is suitable for all kinds of sponges and heat preservation.

  • Product Description
  • Technical Parameters
  • Video

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Application:
Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Machine is environmentally friendly equipment that can continuously crush sponge products. It has low speed and high torque, safety and environmental protection, and fundamentally solve the problems of high maintenance costs and large losses and easy holding of traditional crushers. It is suitable for all kinds of sponges and heat preservation. The crushing of cotton, rock wool, sponge sliver, sponge board, foam, polyurethane plastic and other products plays a huge advantage in production, environmental protection, and reuse. Application areas: waste sponge treatment plant, garbage treatment plant, biomass power plant combustion, landfill, resource reuse. Applicable materials: waste mattresses, sponges, sofas, pillows, bedding and other waste sponge materials.

 

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Description:
Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Machine with loading hoppers, equipped with high-quality cutters with low rotation speed for lower energy consumption and noise reduction. It incorporates two counter-rotating shafts that intermesh with each other(2 shafts with sharp elements constituted by sharp-corners disks provided with hooks; Every hook has the task to hook the product and drive it by the action of the two counter-rotating shafts). The material is powerfully torn and shredded by the talons of the cuttings discs. Specially designed rotor makes the shredder extremely worn resistant.

 

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Blade:
Plastic Metal Tire Double Shaft Shredder Blades

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Components:

double shaft shredder chassisShredder spindle
Shredder Chassis
The whole chassis is made of welded steel plate and finely machined by CNC gantry milling, which has high bearing capacity, high impact resistance and more stable quality.
Shredder Spindle
The shredder spindle is made of high alloy, forged and heat-treated and tempered as a whole, and then machined into hexagonal, octagonal and spline form by CNC gantry milling after fine turning, with long service life.
double shaft shredder bladeSegmented Blades
Shredder Blade
The shredder blade is made of special steel, forged, faded, refined, vacuum heat treatment, computerized wire cutting, CNC grinding machine processing.
Segmented Blades
The segmented blade design can greatly reduce the blade changing time and cost. The blade comprises of the blade holder, and two types of blade segments, with and without hooks. Worn blade segments can quickly and easily be removed and replaced by simply removing the securing screws.
Hydraulic Force FeederPlanetary reducer
Hydraulic Force Feeder(optional)
A hydraulic force feeder is available to actively press the input material down into the cutting zone between the two shearing shafts. This holding action prevents material from riding over the blade hooks, thus greatly improving the cutting efficiency and throughput of the machine.
Planetary Reducer
The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
motorRotary Screen
Motor
The motor adopts Siemens, Wanan and other domestic brands of pure copper motor, with stable and reliable quality, and can be customized according to requirements.
Rotary Screen(optional)
To effectively control the output product size, a circular screen mounted around the cutting chamber is the ideal solution.The rotary screen runs at low speed, the oversized fractions are recirculated back to the cutting chamber for further shredding, whilst the sized fraction falls through the screen to the next process.

 

Scrap Mattress Sponge Sofa Pillow Bedding Sponge Shredder Technical Features:

Slow Speed High Torque Shredding Principle.

Low Dust and Low Noise Operation.

Rugged Low Maintenance Design.

Shock Absorbing Gearbox Mounting Arrangement reduces Stress on Drive Components.

Strong Blades manufactured from high quality steels are suitable for shredding tough materials.

Two Piece Split Bearing Housing Arrangement enables quick access to bearings and rotor.

Advanced Adjustable Sealing System prevents product migration and ensures long bearing service life.

Stand Alone Electrical Control Panel with Siemens PLC Control System.

Tested, Approved and Certified to the applicable CE safety standards.

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ModelShredder Motor PowerShredding Chamber Size
PNSS-3005.5510×300
PNSS-4007.5510×400
PNSS-6007.5+7.5510×600
PNSS-80011+11600×800
PNSS-100018.5+18.5800×1000
PNSS-120030+30/22+221000×1200
PNSS-140045+451400×1200
PNSS-160055+551600×1200
PNSS-180075+751800×1400
PNSS-200090+902000×1400

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