• shredding autoclave, hospital waste shredder autoclave, autoclave shredder, shredder sterilizer, hospital waste disposal
  • Protective Suit Shredder Sterilizer, Face Mark Shredder Sterilizer, Medical Waste Shredder Sterilizer, Shredder Sterilizer
  • Protective Suit Shredder Sterilizer, Face Mark Shredder Sterilizer, Medical Waste Shredder Sterilizer, Shredder Sterilizer

Hospital Waste Shredding Autoclave For Disposable Protective Suit Face Mask

With the outbreak of the new crown virus, a large amount of medical resources are consumed every day. Among them, medical protective clothing is an indispensable anti-epidemic material that a doctor uses three sets a day. When the epidemic is severe, Wuhan will consume 100,000 sets a day. Protective clothing, as an item that comes into direct contact with patients, carries a large number of germs. If the waste protective clothing is not handled properly, it is easy to cause secondary pollution and become another serious source of infection. This protective clothing sterilization recycling machine can dispose of waste protective clothing in the first time. When the doctor leaves the isolation ward, takes off the protective clothing and places it on the machine, the equipment will first tear the protective clothing to pieces, and perform all-round sterilization without dead ends through the high-temperature sterilization method. It saves space and avoids the second spread of the virus.

  • Product Description
  • Technical Parameters
  • Video

Hospital Waste Shredding Autoclave Application Areas:
With the outbreak of the new crown virus, a large number of medical resources are consumed every day. Among them, medical protective clothing is an indispensable anti-epidemic material that a doctor uses three sets a day. When the epidemic is severe, Wuhan will consume 100,000 sets a day. Protective clothing, as an item that comes into direct contact with patients, carries a large number of germs. If the waste protective clothing is not handled properly, it is easy to cause secondary pollution and become another serious source of infection. This protective clothing shredding autoclave machine can dispose of waste protective clothing for the first time. When the doctor leaves the isolation ward, takes off the protective clothing and places it on the machine, the equipment will first tear the protective clothing to pieces, and perform all-around sterilization without dead ends through the high-temperature sterilization method. shredding autoclaves saves space and avoids the second spread of the virus.

Hospital Waste Shredding Autoclave Description:
WRMS series medical waste shredding autoclave is newly developed and produced by our company. It is widely used in hospitals, clinics, health centers and dentists, etc. It meets the standard of GB150-2011«Pressure Vessel» and TSG R0004-2009«Pressure Vessel Safety Rules». Shredding, sterilization and drying can be done in one autoclave, thus avoiding the second pollution. It saves space. And can greatly reduce the costs of packaging, transportation and burying.

 

Hospital Waste Shredding Autoclave Technical Advantages :
For the convenience of the user, this shredding autoclave adopts a built-in electric steam generator to produce steam as a sterilization medium, automatic water supply and water level protecting system.
The feeding port is on the top of the machine with an electric sliding door which is easy for loading medical waste.
medical waste shredding autoclave can ensure a thorough crushing, sterilization and drying within 90 minutes.

shredding autoclave, hospital waste shredder autoclave, autoclave shredder, shredder sterilizer, hospital waste disposal

Hospital Waste Shredding Autoclave Structure & Characteristics

1. Pressure chamber
(1) The chamber is a vertical pressure vessel with a jacket, good for pre-heating, drying and continuous operation. It is made of stainless steel SUS304. The inside surface is mechanically polished. smooth and with no blind angle, can meet GMP standards.
(2) Feeding port is on the top of the machine with an electric sliding door sealed with a gasket. The discharging port is on the bottom with motor driving, lever-type promotion and demotion unloading gate which is Teflon painted. The additional manual locking system will make it much safer. Chamber and jacket have ports for temperature and pressure centers. The pipe system contains a water pump, water level controller, vacuum pump, safety valve, angle valve, filter, non-return valve, steam trap and pressure controller.
(3) Unloading gate is equipped with PTC heater to ensure sterilized waste dry and germ-free. Wheeled cart is for transferring of finished waste.

 

2. Double shaft shredding system
The double-shaft shredder adopts a medium load shear type for shredding.
It is equipped with a single motor reducer, by a pair of gear wheels to drive a pair of knife axles to run simultaneously to shred. This low-speed, large torque system is strong and stable to shred all medical waste including, fabric, rubber, plastic, paper, glass, and a small piece of metal.
The system has an automatic back-running function. When something can’t be shredded, the system will back run automatically to self-protect.

 

3. Water supply &vacuum system
(1) Water supply system is composed of a pump, level controller, angle valve, non-return valve, etc. The user connects water to the pump, the system starts working automatically. When the water reaches the set level, the electric heater starts working to produce steam. When the steam temperature reaches a set degree, the autoclave starts sterilization for shredded waste.
(2) Vacuum system is composed of a vacuum pump, water separator, non-return valve, vacuum valve and water pipe. This is for removing wet and hot steam from the chamber after sterilization for cooling and drying.

 

4. Controlling system
1. The horizontal medical hazardous waste autoclave shredder adopts PLC (Siemens)+HMI (Touch scream) for controlling and operating with three degrees of password for protection. All data can be saved or to be real-time printed.

Autoclave With Shredder Control System

Autoclave With Shredder PLC Control System

2. The horizontal medical hazardous waste autoclave shredder has the control and protection functions of temperature, pressure, liquid level, time and other system operating parameters in the sterilization operation stage, which can ensure the best sterilization effect of medical waste after crushing.

Autoclave With Shredder Printers
Autoclave With Shredder Printers

 

Medical Waste Shredder With Sterilizer Process:
Medical waste into the cavity from the top of the door seal after the full top seal the door is closed and locked, and the operator has to run one machine preset sound processing program, the program is run as follows:

Medical Waste Shredder With Sterilizer Process

1. Loading: Pour the medical waste into the twin-shaft shredder with sterilizer, close the door and wait for the shredding process.

2. Shredding: Gear motor drive shaft counter-rotating blade, blade material through the cut, shredded and squeezed, crushing processing; range for sterilization of the waste.

3. Vacuum: Vacuum the inner cavity of the sterilizer, enter steam operation, repeat several times (generally take three times), then vacuum again, after the pressure of the inner cavity reaches the lower limit of pulsation, the program turns into the heating stage. After this stage, the cold air exclusion rate of the inner cavity can reach more than 99% to ensure that there are no dead corners in the inner cavity and that sterilization is qualified. (The set parameters are: pulsation three times, pulsation upper and lower limits are. (The parameters can be adjusted).

4. Heating: Steam enters the inner chamber through the sterilizer sandwich and heats the waste, while the inner chamber trap opens intermittently to discharge the water produced by steam condensation. When the temperature of the inner chamber reaches the set value (generally taken as 134°C), the program moves to the sterilization phase.

5. Sterilization: After the sterilization temperature is reached and the timing starts, the temperature and pressure inside the chamber are controlled during an inlet valve in the chamber to ensure that the waste in the chamber is kept within a certain temperature range for sterilization.

6. Exhaust: The bottom outlet valve opens to discharge the water and exhaust gas in the outlet chamber, and the pressure in the chamber drops to the set value and enters the program branch drying stage.

7. Dry: The vacuum pump opens to make the inner cavity evacuate, while the sandwich maintains a certain pressure and temperature to play the role of drying, the inner cavity drying time (generally needs 12-15min, in 0-99min can be set at will) to the exhaust valve and the vacuum pump close, the return valve opens to make the inner cavity back to zero pressure. When the pressure in the inner cavity rises to -10KPa, the program turns to the end stage.

8. Uninstall: Open the door at the bottom of the material and unload the material to the material transfer car.

 

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ModelWRMS-80WRMS-80 Plus
Treatment Capacity10-12kgs/circle60-100kgs/circle
Power supply380V, 50HZ, three phase(standard)
220V, 60HZ, three phase/480 VAC, 60 Hz three phase optional
according to the customer’s requirement
Designed pressure0.29MPa
Working pressure0.25Mpa
Vacuum-0.09MPa
Temp.tolerance±1.0℃
Working temp Max134℃~138℃
Overall dimension(L*W*H)1720*890*1370mm2200*1400*1950mm

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