Copper Cable Granulator Cable Wires Recycling Machine

PNCR Copper wire granulator machine adopts advanced design, rational structure, space saving and reliable operation. This machine can save installation and production space. After separating and crushing, the plastic sheath and copper wire can be separated from waste wires or cables which become plastic pellets and copper particles. With airflow function and screen box straight shock excitation, the core and sheath will be separated. Plastic pellets, copper particles and two kinds mixed will go to different outlet areas. Dust goes to dust collector through air flue. The vibrating screen is controlled by transducer that can adjust frequency according to different conditions. The air volume is adjusted by regulator valve. The machine starts and stops in certain orders.

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Copper Cable Granulator Cable Wires Recycling Machine Applications:

Copper cable granulator, i.e. cable recycling machine, is specially used for processing waste cables, through the steps of crushing, separating and granulating, it separates valuable materials such as copper and plastic from cables, and transforms them into reusable cable material granules. It improves the utilization rate of resource recycling and reduces the production cost, as well as reduces the environmental pollution.

Copper Wire Recycling Machine,Wire Crusher, Copper Cable Granulator, Copper Wire Crusher

Copper Cable Granulator Cable Wires Recycling Machine Description:
PNCR Copper wire granulator machine adopts advanced design, rational structure, space saving and reliable operation. This machine can save installation and production space. After separating and crushing, the plastic sheath and copper wire can be separated from waste wires or cables which become plastic pellets and copper particles. With airflow function and screen box straight shock excitation, the core and sheath will be separated. Plastic pellets, copper particles and two kinds mixed will go to different outlet areas. Dust goes to dust collector through air flue. The vibrating screen is controlled by transducer that can adjust frequency according to different conditions. The air volume is adjusted by regulator valve. The machine starts and stops in certain orders.

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Copper Cable Granulator main equipment:

Copper Cable Crusher and Separator, Copper Wire shredder, Copper Wire Recycling Machine,Wire Stripping Machine
Cable wire shredder machine
Wires and Cables are shredded 20-40mm, the cable shredder blade is made of LD material, which has high hardness and strong wear resistance.
Copper wire granulator machine
It is used for recycling scrap cable wires to separate copper granules and plastic granules through crushing, air separation or electrostatic separation process.
Electrostatic Separator
It is an optional device of copper wire recycling machine. Thin wires which air separator is not capable to deal with, the electrostatic separator is required.
High efficiency pulse dust collector
The whole process is undersealed structure with advanced pulse dust collector, which could ensure no dust fly around during the operation.

Cable Recycling Plant Working Process:
The cable recycling plant operates through a four-stage automated workflow designed for maximum efficiency and purity: first, a shredder pre-crushes waste cables into 10-20mm fragments, breaking the winding structure and reducing volume for downstream processing; second, a conveyor feeds these fragments into a granulator for further size reduction to 3-8mm, simultaneously creating plastic chips and copper particles while controlling particle size distribution; third, a vibrating screen disperses the material before an air-gravity separator exploits the density differential—copper sinks while plastic is lifted by airflow—to achieve 99%+ separation purity; fourth, the separated copper and plastic are collected for reuse while dust is captured by a pulse dust collector ensuring emission compliance. This closed-loop “shred-granulate-separate-collect” system efficiently extracts copper resources and enables plastic recycling, delivering both economic returns and environmental protection as a practical application of circular economy principles in cable waste management.

Cable Recycling Plant Features:
The cable recycling plant integrates efficiency, environmental protection, and flexibility: adopting automatic feeding+multi machine collaboration+PLC intelligent control to achieve large-scale processing at the ton level/hour; The anhydrous dry separation technology achieves a copper recovery rate of 99.9%, and the supporting dust removal device ensures clean production; Support multi voltage customization, compatible with various types of waste cables; Through resource closed-loop conversion (copper rice+recyclable plastic), each ton of waste cable reduces CO ₂ 1.8 tons, increasing economic value by 3-5 times, and combining environmental protection and production efficiency advantages.

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Model PNCR-300 PNCR-400 PNCR-500 PNCR-1000
Capacity
(Kg/H)
100-200 200-300 300-500 800-1000
Total
Power
(Kw)
30 60 99 160
Weight
(Kg)
2800 6600 9000 15000
Dimension
(m)
3*2.1*2.8 6*3.5*3.2 10.1*9.6*5.7 21.5*9.5*5.7

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