Copper Wire Crusher Machine Electrostatic Separator machines are accessory equipment of copper wire crusher which adopts advanced design, compact structure, stable working. It mainly fine separate plastic with collected by copper wire crusher. The separation rate of copper particles, dust, and cable filling material can reach 99%. After crushing plastic, the fan will deliver plastic into separator, the separator delivers dust, cable filling material into dust collector, plastic and copper go to bucket elevator. The bucket elevator delivers plastic to electrostatic separator; the electrostatic separator will separate copper and plastic thoroughly according to different adsorption principles. After separating, the plastic particles are very clean, balanced, dust free and high recycling rate; dust is collected by bag gatherer and working environment pollution free. This machine adopts automatic control except the manual feeding.
Copper Cable Wire Granulator Applications:
Copper cable wire granulator machine is suitable for processing all kinds of scrap wires and cables, wire and cable with a diameter of 1-200mm, such as Automobile electrical wire, car electric wire, motorcycle electric wire, power cable, communication cable, signal cables and other miscellaneous cables which cannot be processed by wire stripping machine.
Copper Cable Wire Granulator Description:
The PNCR copper wire granulator is exquisitely designed with a reasonable and compact structure. It can efficiently separate plastic and copper wires from waste wires and cables, converting them into plastic and copper particles. Using airflow screening and direct impact, plastic and copper are exported separately. Dust enters the dust collector through the air duct, and the vibrating screen intelligently adjusts the frequency and controls the air flow. The whole machine starts and stops in an orderly manner, suitable for efficient copper wire granulation production.
Copper Cable Wire Granulator main equipment:
Cable wire shredder machine
Wires and Cables are shredded 20-40mm, the cable shredder blade is made of LD material, which has high hardness and strong wear resistance.
Copper wire granulator machine
It is used for recycling scrap cable wires to separate copper granules and plastic granules through crushing, air separation or electrostatic separation process.
Electrostatic Separator
It is an optional device for copper wire recycling machines. For thin wires which the air separator is not capable to deal with, the electrostatic separator is required.
High efficiency pulse dust collector
The whole process is undersealed structure with an advanced pulse dust collector, which could ensure no dust fly around during the operation.
Copper Cable Wire Granulator Working Process:
Rough crushing stage: Put the waste cables into a dedicated crusher, and after initial crushing, make them into segments with a length of 10-20 millimeters.
Fine crushing stage: After coarse crushing, the material enters another crusher for further refinement, forming plastic copper mixed particles with a size of 3-8 millimeters.
Precision sorting stage: using vibration system and airflow gravity sorting and screening technology to achieve precise separation of metal and plastic components in mixed particles.
Emission stage: The separated copper particles and recycled plastics are separately discharged from independent channels to achieve classified collection.
Dust removal stage: Throughout the entire production process, pulse dust removal devices are equipped to effectively control dust and ensure zero dust emissions, achieving the dual goals of efficient recycling and environmentally friendly production.
Copper Cable Wire Granulator Features:
The PNCR copper wire granulator integrates multiple core advantages for efficient cable recycling. Its compact, space-saving design reduces installation footprint while maintaining high throughput capacity. The system employs an intelligent PLC control system with automated operation, overload protection, and reverse function, requiring minimal operator intervention. A specially engineered airflow separation mechanism combined with adjustable vibration frequency ensures precise sorting of copper granules and plastic pellets, even for thin wires below 2mm in diameter. The fully enclosed dry processing system eliminates water pollution and prevents dust leakage, with pulse dust collection ensuring clean emissions. Modular configuration allows flexible adaptation to different material types and processing volumes, while the split-shell design and external rotor bearings facilitate convenient maintenance access. These features collectively deliver reliable performance, low operating costs, and full environmental compliance for modern cable recycling operations.
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